Take charge of healing. Solidification control with UV Cast

UV Cast, professional solution for controlled immobilization

About us

UV Cast revolutionizes fracture stabilization in the orthopedic field.
With our advanced technology and precise control over the curing process, we have redefined the way fractures are treated.
Embrace patient-centric solutions in your practice.

Products

UV CAST

Layer 2 UV CAST – immobilizing dressing
Synthetic sleeve soaked in a hybrid mixture.

Features:
• Provides an openwork structure for ventilation, enhancing patient comfort and protecting the skin against maceration.
• Offers controlled curing time through the use of a UV lamp, allowing doctors to choose the optimal moment for curing.
• Easy application with sleeve form, available in 3 sizes to best adapt to the limb shape without requiring adjustments.
• Color-coded immobilization sleeve indicates dressing size and thumb placement.
• Hypoallergenic gypsum pad made of certified yarns.
• Lightweight compared to traditional plaster dressings, ensuring patient comfort.
• Allows X-ray penetration for easy bone condition verification without removing the dressing.
• Hydrophobic immobilization layer is 100% waterproof, with a synthetic yarn under-gypsum layer that facilitates drying.
• Easy removal by cutting through individual fibers, eliminating the need for an oscillating saw.

L1 UV CAST

Layer 1 UV CAST – synthetic underpad
Base layer for a cast in the form of an openwork sleeve with a separate place for the thumb.

Features:
• Made of certified yarn according to STANDARD 100 by OEKO-TEX.
• Characterized by increased airiness and hydrophobicity.
• Available in 3 sizes to adapt to the shape of the limb.
• Designed for use with L2 UV CAST immobilization dressing and standard immobilization solutions.
• Single-use product, non-sterile.
• CE-marked and FDA registered.

UV Curing lamp

UV Curing lamp
Utilizes light with a wavelength of 405nm, which is visible light and considered safe, non-ionizing electromagnetic radiation.

Features:
• Designed with ease of use and convenience for doctors in mind.
• Modular design allows adaptation to patient needs and doctor’s convenience.
• Provides effective curing of UV CAST immobilizing dressing.

EXPLAINER VIDEO

 

User manual

Step-by-step guidance

step

01

Base Layer 1

Select the appropriate size of the synthetic underpad and place it on the limb, ensuring a comfortable fit with the separate thumb space.

Applying Layer 2

Slide the sleeve of the immobilizing dressing, soaked in a hybrid mixture, over the underpad. Adjust the dressing to fit the shape of the limb.

step

02

step

03

Securing the fit

Verify proper ventilation and comfort by ensuring the openwork structure allows airflow. Take note of the color-coded size indication and positioning, leaving space for the thumb.

Optional UV treatment

Enhance the effectiveness of the UV Cast immobilizing dressing by using the UV Cast lamp.

step

04

step

05

Lamp operation

Control the curing time with precision, ensuring optimal stability and comfort during the healing process.

Completion

Complete the procedure by removing the UV lamp and assessing the proper placement of the UV CAST immobilization dressing.

step

06

STEP

01

Base Layer 1

Select the appropriate size of the synthetic underpad and place it on the limb, ensuring a comfortable fit with the separate thumb space.

STEP

02

Applying Layer 2

Slide the sleeve of the immobilizing dressing, soaked in a hybrid mixture, over the underpad. Adjust the dressing to fit the shape of the limb.

STEP

03

Securing the fit

Verify proper ventilation and comfort by ensuring the openwork structure allows airflow. Take note of the color-coded size indication and positioning, leaving space for the thumb.

STEP

04

Optional UV treatment

Enhance the effectiveness of the UV Cast immobilizing dressing by using the UV Cast lamp.

STEP

05

Lamp operation

Control the curing time with precision, ensuring optimal stability and comfort during the healing process.

STEP

06

Completion

Complete the procedure by removing the UV lamp and assessing the proper placement of the UV CAST immobilization dressing.

Benefits of UV Cast:

Easy removal

UV Cast can be easily removed by cutting through the individual fibers, eliminating the need for an oscillating saw and ensuring a simple and painless removal process.

Easy application

UV Cast’s sleeve form allows for effortless and rapid application. With three available sizes, the dressing can be easily fitted to the limb’s shape without requiring doctor adjustments. The color-coded marking indicates the size and highlights thumb placement.

X-ray transparency

UV Cast allows for excellent penetration of X-rays, allowing medical professionals to assess the condition of the affected bone without removing the dressing.

Ventilation

The openwork structure of both layers of the dressing allows for excellent airflow, enhancing patient comfort and protecting the skin from maceration.

Hypoallergenic

The under-gypsum pad that comes in contact with the skin is made of certified yarns, ensuring a hypoallergenic and skin-friendly experience for patients.

Hydrophobic

The immobilization layer is 100% waterproof, while the under-gypsum layer is made of synthetic yarns with hydrophobic properties, facilitating quick drying.

Controlled time

With the use of a UV lamp, doctors have the flexibility to choose the ideal time for curing the dressing, ensuring accurate and effective immobilization.

Lightweight

UV Cast is significantly lighter than traditional plaster casts, providing enhanced comfort and reducing the strain on the patient’s limb.

TEAM

We are a team of dedicated professionals, bringing together expertise
in orthopedics, materials science, and advanced technologies.
With our combined knowledge and passion, we are committed to redefining fracture
stabilization and improving patient outcomes.

R+D projects

UV CAST Sp. z o.o. is implementing a project co-financed by the European Funds under the Operational Program Smart Growth 2014-2020, Action 1.3: R&D works financed with capital funds, 1.3.1: Support for pre-seed research and development projects through proof of concept funds (BRIdgeAlfa).

Project Title: “UV CAST – conducting industrial research and development, industrial testing, and micro-production along with the construction of technical infrastructure for the production of photo-polymer dressings.”
The aim of the project is to create a modern lightweight immobilizing dressing.

EU Funding: PLN 846,000
Total Project Value: PLN 1,057,615

Contact us

If you have any questions, feel free to contact us.

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